For over 26 years, Pepin Manufacturing Inc. has been a leading electrode and biosensor manufacturer in the medical arena. We are a key provider of next-generation wearable technologies, including those that utilize the Internet of Things (IoT) platform.

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We manufacture next-generation electrodes and sensors built to each customer’s specifications and desired application. Our team can manufacture custom electrodes and body worn sensors that can use the IoT platform, along with syncing with the customer’s software and finished medical device. We’re equipped to handle small-run functional prototyping, all the way to mass manufacturing in the millions with our roll-to-roll rotary die cutting equipment. As always, at Pepin we can incorporate semi and full automation with help from our in-house machine shop and automation engineering team.

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Medical electrodes and body worn sensors allow for ongoing patient monitoring and/or electrical stimulation, which provide a statistical basis for a medical diagnosis and treatment. While these devices improve patient care, they also present unique challenges for device manufacturers. Specialized adhesives and purpose-built topcoats are necessary to ensure patient comfort in stick-to-skin sensors. At Pepin Manufacturing,, our product managers can source and recommend the right medical adhesive and raw materials to ensure the final product meets the performance requirements of the customer.

Some considerations we take into account when developing sensors and electrodes include:

• Adhesion to Skin
• Wear Time
• Impedance Requirements
• Environmental Factors
• Repositionability
• Movement that may displace the device
• Moisture from perspiration or bathing
• Various Skin Types

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• Material sampling and sourcing
• Trial runs
• Process improvement and DFM recommendations
• 3rd party sterilization & validation services (when required)

Our screen-printing processes utilize various conductive and dielectric inks, including silver-silver chloride and carbon, to create flexible electronics.. As specialized custom medical electrode manufacturers, we contract manufacture state-of-the-art wearable sensors built to the specifications our customers desire.

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Measure a patient’s breathing with flexible sensors that can be used in the comfort of one’s home. Pepin has experience with sensors used for cardiac arrhythmia detection.

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Whether you’re in the process of developing a heart rate monitor or a custom sensor used for cardiac arrhythmia detection, Pepin can provide a full suite of manufacturing solutions.

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Pepin, being one of the market leaders in the TENS electrode manufacturing space, we can leverage our existing engineering know-how to assist with providing manufacturing solutions for various custom stimulating electrodes.

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Pepin has provided design recommendations and full manufacturing solutions on electrodes and sensors used in various markets including continuous glucose monitoring (CGM), incontinence, wound healing , treatment of foot drop and stroke rehabilitation.

These sensors may be integrated into clothing, worn directly on the skin or connected to a medical device for healthcare, fitness, and medical biometrics.

We work with our customers across the entire development lifecycle, supporting their specific needs with secondary services such as design, fabrication, assembly, testing, and validation.

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• Sourcing exotic or unique materials including conductive films, conductive inks, hydrogels and custom snaps and leads to meet your application.
• Recommending various medical-grade pressure sensitive adhesives including long-term wear, water-resistant and low-trauma solutions for both the pediatric and geriatric population.
• Process improvement and design for manufacturability.

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Pepin Manufacturing Inc.

1875 Highway 61 South     Lake City, MN 55041     Toll Free: 1-800-291-6505     Tel: 651-345-5655     Fax: 651-345-5656     www.pepinmfg.com